- discrete MOSFET H-bridge designed to drive large DC brushed motors.
- The H-bridge is made up of one N-channel MOSFET
per leg, and most of the board’s performance is determined by these MOSFETs
(the rest of the board contains the circuitry to take user inputs and control
the MOSFETs). The MOSFET datasheet is available under the
“Resources” tab.
- The absolute maximum voltage for this motor driver is 50 V. Under
normal operating conditions, ripple voltage on the supply line can raise the
maximum voltage to more than the average or intended voltage, so a safe
maximum voltage is approximately 44 V.
Note: Battery voltages can be much
higher than nominal voltages when they are charged, so the maximum battery
voltage we recommend is 36 V unless appropriate measures are taken to limit
the peak voltage.
- large range of currents and voltages can be applied:
it can deliver up to 9 A of continuous current with a board size of only
1.3" by 0.8" and no required heat sink.
- With the addition of a heat sink, it can drive a motor with up to
12 A of continuous current. For a higher-current, lower-voltage version,
please consider the high-power motor driver
18v15, which is the same size and has the same pin-out. The module offers
a simple interface that requires as little as two I/O lines while allowing for
both sign-magnitude and locked-antiphase operation. Integrated detection of
various short-circuit conditions protects against common causes of
catastrophic failure; however, please note that the board does not include
reverse power protection or any over-current or over-temperature
protection.
Using the Motor Driver
Connections
The motor and motor power connections are on one side of the board, and the
logic (control) connections are on the other side. The motor supply should be
capable of supplying high current, and a large capacitor should be installed
close to the motor driver. The included axial capacitor can be installed
directly on the board in the pins labeled '+' and '-' as shown below. Such
installations are compact but might limit heat sinking options; also, depending
on the power supply quality and motor characteristics, a larger capacitor might
be required. There are two options for connecting to the high-power signals (V+,
OUTA, OUTB, GND): large holes on
0.2" centers, which are compatible with the included terminal blocks, and pairs
of 0.1"-spaced holes that can be used with perfboards, breadboards, and 0.1"
connectors.
Warning: Take proper safety
precautions when using high-power electronics. Make sure you know what you are
doing when using high voltages or currents!
In a typical configuration, only PWM and DIR are required. Note that the voltage on these inputs must
be higher than 3.5 V to be guaranteed to register as high, so we do not
recommend connecting this device directly to a 3.3 V controller. The two
fault flag pins (FF1 and FF2) can be monitored to detect
problems (see the Fault Flag Table below for more details). The RESET pin, when
held low, puts the driver into a low-power sleep mode and clears any latched
fault flags. The V+ pin on the logic side of the board gives you access to
monitor the motor’s power supply (
it should not be used for high
current). The board also provides a regulated 5 V pin which can
provide a few milliamps (this is typically insufficient for a whole control
circuit but can be useful as a reference or for very low-power
microcontrollers).
Included Hardware
A 16-pin straight
breakaway male header, one 100 uF capacitor, and two 2-pin 5mm terminal blocks
are included with each motor driver. Connecting a large capacitor across the
power supply is recommended; one way to do it is between the '+' and '-' holes,
as shown below.
  |
| Pololu high power motor driver and included
components. | |
|
  |
| Pololu high power motor driver with included components soldered
in. | |
Motor Control Options
With the PWM pin held low, both motor outputs will be
held low (a brake operation). With PWM high, the motor
outputs will be driven according to the DIR input. This
allows two modes of operation: sign-magnitude, in which the PWM duty cycle controls the speed of the motor and DIR controls the direction, and locked-antiphase, in which a
pulse-width-modulated signal is applied to the DIR pin
with PWM held high.
In locked-antiphase operation, a low duty cycle drives the motor in one
direction, and a high duty cycle drives the motor in the other direction; a 50%
duty cycle turns the motor off. A successful locked-antiphase implementation
depends on the motor inductance and switching frequency smoothing out the
current (e.g. making the current zero in the 50% duty cycle case), so a high
PWM frequency might be required.
| Motor Driver Truth Table |
| PWM |
DIR |
OUTA |
OUTB |
Operation |
| H |
L |
L |
H |
Forward |
| H |
H |
H |
L |
Backward |
| L |
X |
L |
L |
Brake |
PWM Frequency
The motor driver supports PWM frequencies as high as
40 kHz, though higher frequencies result in higher switching losses in the
motor driver. Also, the driver has a dead time (when the outputs are not driven)
of approximately 3 us per cycle, so high duty cycles become unavailable at
high frequencies. For example, at 40 kHz, the period is 25 us; if
3 us of that is taken up by the dead time, the maximum available duty cycle
is 22/25, or 88%. (100% is always available, so gradually ramping the PWM input from 0 to 100% will result in the output ramping
from 0 to 88%, staying at 88% for inputs of 88% through 99%, and then switching
to 100%.)
Real-World Power Dissipation Considerations
The motor driver can handle large current spikes for short durations (e.g.
100 A for a few milliseconds). The peak ratings are for quick transients
(e.g. when a motor is first turned on), and the continuous rating of 9 A is
dependent on various conditions, such as the ambient temperature. The actual
current you can deliver will depend on how well you can keep the motor driver
cool. The driver’s printed circuit board is designed to draw heat out of the
MOSFETs, but performance can be improved by adding a heat sink. With a heat sink
the motor driver can be run at up to 12 A of continuous current. For more
information on power dissipation see the data sheet for the MOSFETs on the
Resources tab.
Warning: This motor driver has no over-current or
over-temperature shut-off. Either condition can cause permanent damage to the motor driver.
Fault Conditions
The motor driver can detect three different fault states, which are reported
on the FF1 and FF2 pins. The
detectable faults are short circuits on the output, under-voltage, and
over-temperature. A short-circuit fault is latched, meaning the outputs will
stay off and the fault flag will stay high, until the board is reset (RESET brought
low). The under-voltage fault disables outputs but is not latched. The
over-temperature fault provides a weak indication of the board being too hot,
but it does not directly indicate the temperature of the MOSFETs, which are
usually the first components to overheat. The fault flag operation is summarized
below.
| Flag State |
Fault Description |
Disable Outputs |
Latched Until Reset |
| FF1 |
FF2 |
| L |
L |
No fault |
No |
No |
| L |
H |
Short Circuit |
Yes |
Yes |
| H |
L |
Over Temperature |
No |
No |
| H |
H |
Under Voltage |
Yes |
No |